Technical Data ( 技術參數 )
燃料:管道天然氣 NG
Fuel:NG
熱值: 8500kcal/m3
Calorie Value:8,500kcal/m3
燃氣入口壓力Inlet: 350mbar to 1000mbar.
Inlet Gas pressure: 350mbar to 1000mbar
燒嘴功率: 630Kw /1500Kw 1:10
Burner Capacity: Max 630Kw/ 1500Kw
爐子工作溫度: Max 780℃
Furnace Temperature: Max 780℃
用途: 熔鋅合金及熱風發生器
Function: Zinc Pot melt and hot air generator
燒嘴數量: 4 支 (630Kw 2pcs; 1500Kw 2pcs) +整體式的燃氣機一臺套
CONTROL PANEL:
控制柜:
The following control panel will be rack mounted and pre-wired to the gas train:
獨立的控制柜被放置在目前的位置,大小與目前相當,內置兩套溫度記錄儀, 并且所有內部接線都安裝完畢:
Supply voltage 415/230/1/50Hz
供應電壓415/230/1/50Hz
Krom//schroeder Flame Safeguard
Krom//schroeder火焰程序控制器
Krom//schroeder Keyboard/Display Unit, (Flame signal indicator)
Krom//schroeder 輸入鍵盤/顯示模塊(火焰信號指示)
(1) Krom//schroeder l Self-Check UV Scanner
Krom//schroeder 紫外火焰探測(帶自檢功能)
VX700R color paperless recorder( VX700R型無紙溫度記錄儀)
Purge Timer
吹掃延時繼電器
Pilot Interrupt Timer
點火點火延時繼電器
Power On/Off Switch
電源開關
Burner On/Off push buttons
燃燒器開關按鈕
High temperature limit controller with display
高溫程序控制器(帶數顯功能)
(1) Type K Thermocouples
J型熱電偶
Ignition transformer and wire
點火變壓器及連線
Indicator lights for:
指示燈顯示:
Power on(得電)
Interlocks proven(互鎖通過)
Purging(吹掃)
Purge complete 吹掃完成(Ready to start準備點火)
Pilot On母火開
Main Burner On燃燒器運行
Flame Failure Alarm火焰熄滅報警
An alarm-fault light reset pushbutton is employed to reset the alarm indicators. An emergency stop push button is also included. These pushbuttons are also door mounted.
帶報警指示的復位按鈕,用來復位報警。還包括緊急停按鈕。這些按鈕都安裝在控制柜面板上。
PROCESS AIR FAN INCLUDED
工藝風機
AIR Fan with approximately 3000m3/hr and 9000Pa 3 sets
三套供風量為3000立方米/小時,風壓為7800-9000Pa的離心式風機;其中:熔鋅爐兩臺燒嘴共用一臺風機 ;
Flanged process air inlet and outlet with companion flanges
標準法蘭連接的工藝風入口和出口
CONSTRUCTION FEATURES:
組件噴涂事項
All Gas piping painted “Yellow”
所有燃氣管路-噴涂黃色
Rack surfaces and components painted “White”
架裝表面和組件-白色
Control Panel enclosure “Power Coating RAL 1008”
控制柜噴塑豐田白
Heater Section painted “Silver”
爐體部分-銀白色
DOCUMENTATION:
交貨文件:
System operation manuals will be provided for the skids, which include:
系統操作手冊,包括:
Electrical schematic pre-wire drawing
電路圖
Mechanical Drawings
機械組裝圖
Recommended Spare Parts Lists
推薦備件清單
Component literature
組件表
Pipe train test sheets
管路測試規格表
PRE- TESTING:
試車前測試
The following pre- tests and inspections will be performed at Job side:
以下測試和檢驗將在現場組裝完畢后檢測
All pressure switches will be tested for correct operation using Air, regulated to demonstrate trip point, both rising for high-pressure switches and decreasing for low-pressure switches.
所有壓力開關出廠前都將使用空氣進行打壓測試,
All pressure gauges shall be tested for correct readings.
所有壓力表都經過打壓測試并標定讀數
All safety shut off valves will be tested to confirm proper opening and closing sequences.
所有安全切斷閥都經過開啟和關閉動作測試
All control valves will be tested for full range of motion.
所有控制閥都經過全行程動作測試
All wiring and terminals will be checked for proper routing and continuity.
所有接線和端子都經過嚴格檢查
The entire pipe train will be pressure tested to at least 1.5 times the maximum operating pressure and verified to be leak free.
管路系統經過打壓測試,測試壓力至少為最大工作壓力1.5倍。